Overview
The Heavy Duty Automatic Solar Pool Cover with Metal Roller System is an automated pool covering solution that opens and closes the pool using a motorized roller system.
Technical Specifications
|
Category |
Specification |
|
Static Load Capacity |
Up to 100 kg/m² (≈220 lbs/m²) |
|
Slat Material & Size |
75 mm width × 12 mm thickness, PVC or Polycarbonate, UV-stabilized |
|
Maximum Pool Coverage |
Width: 3.0–12.0 m / Length: up to 25.0 m (no center support required) |
|
Power Input |
110V / 220V AC input, converted to 24V DC operating system |
|
Noise Level |
≤ 48 dB during operation |
|
Operating Temperature |
-20°C to +60°C (-4°F to 140°F) |
|
UV Protection Lifespan |
Up to 10 years resistance to yellowing (material-dependent) |
Key Features
6061-T6 Anodized Aluminum Rollers: Limits tube deflection to prevent sag across pool spans up to 12 meters, maintaining strict drive alignment under heavy commercial loads.
IP68 Rated 24V DC Drive Motors: Delivers 120Nm to 300Nm of torque to complete full deployment in under 90 seconds. The 24V low-voltage configuration complies with commercial wet-environment safety codes.
Triple-Chamber Polycarbonate Extrusion Slats: Interlocking profiles form a rigid floating barrier that minimizes evaporative heat loss and lowers daily commercial pool heating costs.
Lateral Slat Tracking Control System: Side-locking end caps mechanically secure slats in place, eliminating tracking errors and operational jams inside the roller chassis.
Supply Chain Support
Project MOQs & Capacity: Minimum order quantity is 10 complete systems for projects, or 1x20GP container for distributors. Automated lines deliver up to 450 systems per month.
Material Tracking: Manufactured in an ISO 9001:2015 facility using raw polycarbonate verified by SGS for UV resistance and flame-retardant properties.
Architectural Integration: Supports in-floor hidden recess installations for unobstructed pool decks, and factory CNC edge-cutting for freeform retrofits without deck modification.
Finishes & OEM: Available in 6 standard finishes (e.g., Solar-Selective Black, Slate Gray). Supports laser-etched branding and custom-printed technical manuals.
Global Logistics: Full execution of DAP/DDP shipping protocols directly to construction jobsites across North America and Western Europe.
After-Sales Service
Structural Warranty
Includes a written 5-year replacement guarantee covering the marine-grade roller assembly and extruded slats against structural failure.
RMA Spare Parts Dispatch
Video-diagnosed component failures trigger priority air dispatch (DHL/FedEx) of replacement parts within 72 hours.
Transit Packaging
Shipped in multi-layered plywood crates lined with shock-absorbing EPE foam, meeting ISTA-3A standards to ensure a zero-damage transit record.
Technical Commissioning
Direct access to English-speaking engineers via Zoom/WhatsApp, backed by a documented 10-year availability guarantee for all matching profiles and internal gears.
Compliance
ASTM B117 Salt Spray Test Compliance: Sub-frames tested to 1,000 hours of salt spray resistance with a 120-micron thermoset polyester coating on heavy-gauge steel, suitable for coastal installation environments.
Grade 316 stainless steel hardware eliminates galvanic corrosion in saltwater chlorination environments, reducing unscheduled maintenance downtime.
Fully certified under French safety standard NF P90-308 for load-bearing performance and child drowning prevention.
All control enclosures, transformers, and low-voltage motors carry UL 1563 and CE certifications for Western grid compliance.
Batch inspections adhere to AQL 1.5 standards. Every motorized drive undergoes 50 continuous cycles on an automated wet test rig before crating.
FAQ
Q: What types of real-world projects is this system typically installed in?
A: This system is installed in hotels, resorts, and municipal aquatic facilities requiring automated pool coverage across widths of 3.0m to 12.0m. It is also used in high-end residential projects where UL 1563 and NF P90-308 child-safety compliance is a contractual requirement.
Q: How are the performance ratings such as load capacity and torque verified?
A: The 100 kg/m² static load rating is verified by ASTM F1346-91 testing, and every motorized drive completes 50 continuous open-close cycles on an automated wet test rig before packaging.
Q: What kind of energy savings can be expected from using this cover?
A: The triple-chamber polycarbonate slats reduce pool heating energy consumption by cutting evaporative heat loss across the full water surface. In a typical 12m × 6m outdoor commercial pool, operators report a reduction of 4–6 hours of daily heater run time.
Q: What maintenance is required during long-term operation?
A: The 6061-T6 anodized aluminum rollers and Grade 316 stainless steel hardware are designed for a minimum 10-year service life under daily commercial use. We recommend a quarterly visual inspection of slat alignment and an annual check of motor torque output.
Q: Can the system operate safely in harsh weather conditions?
A: The system operates reliably from -20°C to +60°C, and the 120-micron thermoset polyester coating on steel sub-frames passes 1,000 hours of ASTM B117 salt spray testing for coastal environments
Q: What are the installation requirements before deployment?
A: Installation requires a stable mounting base (concrete deck or equivalent), a 110V or 220V AC power supply within 5m of the roller housing, and a minimum 1.2m of clear deck at the roller end. For in-floor recessed installations, a pit depth of 350mm is standard; factory CNC edge-cutting is applied for freeform pool coping without deck modification.
Q: How does this system compare with manual pool cover systems?
A: Compared with a manual cover, this motorized system completes a full 12m deployment in under 90 seconds versus 10–15 minutes of manual effort per cycle.
Q: Are the safety certifications independently verifiable?
A: Yes. NF P90-308 and ASTM F1346-91 certificates are issued by accredited third-party laboratories and can be provided with order documentation.
Q: What happens if a mechanical failure occurs after installation?
A: Video-based remote diagnosis via WhatsApp or Zoom is available within 24 hours of a reported fault, and English-speaking engineers are on call for direct troubleshooting. For confirmed component failures, DHL or FedEx priority air dispatch of replacement parts is completed within 72 hours, backed by our documented RMA process.
Q: How long is the expected service life of the system?
A: The marine-grade roller assembly and extruded polycarbonate slats carry a written 5-year structural replacement warranty, and the 10-year component availability guarantee covers all matching slat profiles and internal drive gears.
